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Energy Efficiency Sheet Metal Decoiler Punching Mold Processing Technology

Energy Efficiency Sheet Metal Decoiler Punching Mold Processing Technology

    • Energy Efficiency Sheet Metal Decoiler Punching Mold Processing Technology
    • Energy Efficiency Sheet Metal Decoiler Punching Mold Processing Technology
    • Energy Efficiency Sheet Metal Decoiler Punching Mold Processing Technology
  • Energy Efficiency Sheet Metal Decoiler Punching Mold Processing Technology

    Product Details:

    Place of Origin: Guangdong, China (Mainland)
    Brand Name: RUIHUI
    Certification: CE, ISO certification

    Payment & Shipping Terms:

    Minimum Order Quantity: 1 Set
    Packaging Details: Wooden Box or Vacuum Packing
    Delivery Time: 30 work days
    Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
    Supply Ability: 30 Sets Per Month
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    Detailed Product Description
    Stock Width(mm): 50-400 Stock Thickness(mm): 0.3-4.5
    Line Speed(m/min): 16~24 Coil Weight(Kg): 5000
    Main Motor(Kw): AC 4.4 Warranty Period: 12 Months
    Trademark: RUIHUI Max.Coil O.D.(mm): 1400
    Function: Electric Hydraulic Hole Puncher Type: Straightener Feeder & Uncoiler
    Use: Sheet After-sales Service Provided: Engineers Available To Service Machinery Overseas

    Feeder punching processing, feeder feeding speed, punching mold processing technology (MAC2-800)
     
    http://www.ruihui.net


    Nowadays more and more stamping owners have chosen to use the feeder, the feeder is matched with the punch progressive die type for continuous processing.

    This type of processing not only improves stamping production efficiency, but also significantly improves the quality of finished products, improves material utilization, and reduces production costs.

    However, in the actual use process of the punch feeder production line, the material feeding is often not in place due to some internal or external factors, and the feeding speed of the feeder is very fast, and it is often difficult to detect in real time when the feeding is not accurate.

    Not only the quality and processing technology of the finished product are difficult to guarantee, the scrap rate is high, but also the mold is damaged, and the maintenance and use cost is increased.

    The feeder can be easily solved by mismatching the detection device. The feeder misfeed detection device consists of two parts: the detection host and the photoelectric unit, and the photoelectric part is assembled on both sides of the die inlet port of the punching die.

    The cam signal of the punching machine is used as the trigger signal, and is controlled by the PLC program to realize the real-time detection of various insufficient feed detection or the purpose of detection when the feeder feeds the feed mold, thereby effectively ensuring the safety of the mold and ensuring the safety of the mold. Stamping production process and product quality are guaranteed.

    1. Insufficient feeding detection

    Insufficient feeding detection and feeding distance detection are mainly used to match the feeding time and angle of the punching machine to detect whether the feeding of the feeder is correct and automatically control the punching process.

    Insufficient feeding detection is to carry out feeding once after the first step of the progressive die. The feeding distance is certain. This distance is determined by the punch feeder. It is important when the feeding is in place. If the feeding of the feeder is not in place, the progressive die will be caused. The stamped product has been scrapped or the mold has been damaged.

    2. by checking out

    Through detection, it is mainly used in the production process of product blanking, and the detection of blown products is eliminated to prevent the phenomenon of stacking.

     

    The product is detected by discharging once after the completion of one stamping of the progressive die. The discharging is to blow out the product by using a compressed air blowing device in a certain cam cycle, and the product passes through the light curtain to cut off the light curtain signal.

    During this process, the product (or scrap) must pass through the light curtain. If it is not left in the progressive die through the light curtain, the progressive die will cause damage to the mold or product during the next press.
    punch feeder

     

    Specification:
     

    Model MAC2-400 MAC2-500 MAC2-600 MAC2-800
    Stock Width(mm) 50-400 50-500 50-600 50-800
    Stock Thickness(mm) 0.3~3.2 0.3-3.2 0.3-3.2 -3.2
    Max.Coil Weight(kg) 3000 3000 3000 5000 5000 7000
    Max.Coil O.D.(mm) 1200 1200 1200  
    Coil I.D.(mm) 8 8 508 508
    Feed Length(mm) ~500* ~500* ~500* ~500*
    Max. Line Speed(m/min) 16-24 16-24 16-24 16-24
    Work Roll Number(pieces) upper 6
    lower 5
    upper 6
    lower 5
    upper 6
    lower 5
    upper 6
    lower 5
    Feed Roll Number(set) 1 1 1 1
    Main Motor(kw) AC2.9 AC2.9 AC4.4 AC4.4
    Mandrel Expansion hydraulic hydraulic hydraulic hydraulic
    Reel Motor(kw) 1.5 1.5 1.5 2.2 2.2 3.7
    Power(V) 3 Phase 220V/380V/50HZ
    Operating Air(Mpa) 0.49 0.49 0.49 0.49


    Straigtening performance:
     

    tock Thicknees (mm) Stock Width (mm)
    0.3 400 500 600 800
    0.4
    0.6
    0.8
    1.0
    1.2
    1.4
    1.6 470 470
    1.8 400 400
    2.0 360 360
    2.3 300 300 300 300
    2.5 230 230 230 230
    2.8 150 150 150 150
    3.2 110 110 110 110


    *1:(Pneumatic):Option in case of pneumatic mandrel expansion is provi
    Energy Efficiency Sheet Metal Decoiler Punching Mold Processing Technology
    Energy Efficiency Sheet Metal Decoiler Punching Mold Processing Technology

    1. Pre-Sales Service:We have professional designers to meet the different requirement of our customers.
    2. After-Sales service:We have an efficient team to meet 24*7 all day service.
    3. Full-Service:Actively cooperate with customers to deal with problems in equipment using.
    4. Engineers can provide service machinery overseas.

    Contact Details
    Dongguan Ruihui Machinery Manufacture Co., Ltd.

    Contact Person: Calin Deng

    Tel: +8613826917409

    Send your inquiry directly to us (0 / 3000)

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